DeWalt ToughSystem: Everything Explained
DeWalt’s ToughSystem 1.0 Storage solutions began in 2011 and were the first storage system made for rugged jobsites. With modularity and portability, these toolboxes and accessories allow you to customize your tool organization. If you struggle with keeping things in your line of sight on projects or constantly lose tools, storage systems like the DeWalt ToughSystem can help save you time by preventing loss or damage in the long run.
Navigating the DeWalt ToughSystem 2.0 can be a bit challenging, especially because of its updates from the original 1.0 version. Adding to this confusion, DeWalt also offers TSTAK and personal storage options, making it even harder to choose which option best works for your jobsite requirements. To alleviate this confusion, we’re going to walk you through the benefits, improvements from the 1.0 system, all available storage products, and setup instructions for DeWalt’s ToughSystem 2.0.
Check out DeWalt’s quick video on the ToughSystem 2.0 storage solutions:
What is DeWalt Toughsystem?
The DeWalt ToughSystem is a storage system built for professionals on construction sites, mechanics in shops, and even everyday DIYers. It features a modular design that is resistant to water, dust, and rust, and it’s made of durable, high-impact plastic materials. This storage system is designed to help improve your workflow while also protecting your tools from wear and tear.
If you’re worried about your ToughSystem 1.0 now being incompatible with the new version, don’t be. Not only does this storage system expand your workspace for better convenience and functionality, but it’s also designed to be backward compatible with all the original ToughSystem products.
What seems to set the DeWalt ToughSystem 2.0 apart from the competitors is that you can easily grow your tool collection without needing to overhaul your entire system. Stack and interlock different modules to create your customized storage setup and have your tools, parts, and accessories where you need them, when you need them. If you’re looking for a lighter storage system for a more affordable price, the ToughSystem 2.0, with its discrete all-black aesthetic, stands out.
What is the TSTAK, and is it Different from ToughSystem?
TStak offers a lighter and budget-friendly option compared to ToughSystem. Crafted from high-impact ABS plastic, it maintains durability, albeit slightly lower than ToughSystem's polyethylene construction.
These are different from the ToughSystem because they’re mainly made for everyday use instead of heavy-duty projects or worksites. Often, you’ll get a TSTAK with some of your DeWalt tools. Just like the Toughsystem, they are customizable, and you can transport them wherever you want.
Benefits of Using DEWALT ToughSystem and the Changes from the 1.0 Version
Since 2011, DeWalt has listened to its users and updated its ToughSystem with new and improved features, including auto-lock latches, One-Touch Release, Removable handles, bigger 8” Wheels, and an IP65 Rating.
What does the IP65 Rating mean?
An IP65 rating means that the item or product provides full protection against dust and water. Specifically, it is fully protected against total dust ingress and resistant to low-pressure water jets from any direction, using a 6.3mm nozzle. This level of protection guarantees that these products, like the DeWalt ToughSystem, with an IP65 rating, are highly reliable and suitable for a wide range of indoor and outdoor applications, offering safety for your equipment or tools in different work environments.
Improved Latches and One-Touch Release
The DeWalt ToughSystem 2.0 introduces several improvements to its latches offering users an upgrade to its functionality and security. These new features include:
Large, Two-Piece Front Metal Wire Latches: These new large front metal wire latches offer sleek, rugged reliability, ensuring that you can securely close the toolbox.
Patented AutoLock Side Latches: The AutoLock side latches streamline the process of securing your toolbox or case. These AutoLock latches eliminate the need for manual opening or locking. They are also designed to seamlessly integrate with all original ToughSystem products. Additionally, the AutoLock allows for a one-touch release for easy removal from just one side.
The auto-connecting function of ToughSystem 2.0 is easy to use and provides a durable way to simplify the stacking and securing of toolboxes and cases. These latches offer:
Spring-Loaded Effortless Stacking: The latches on the 2.0 ToughSystem are spring-loaded, and automatically lock one box on top of another with a simple press.
To keep it extra secure, the toolboxes also have another pivoting latch point in the middle.
Handles
The DeWalt ToughSystem handles also got an upgrade in the new 2.0 ToughSystem. The new handles feature wider designs, which ensure users are able to easily open the boxes without hitting their knuckles, and these new handles also make it comfortable to carry these tool boxes while wearing gloves.
To make the system even more user-friendly, DeWalt also implemented the ability to remove the back handle on the rolling toolbox (DWST08450). This innovative design now allows you to haul your tools under most full-size pickup truck covers. You can easily transport and store these boxes without having to tip them.
Bigger, More Durable Wheels
It’s not abnormal to have to take your tools on nails, wood, or debris, so you need wheels that can handle the rugged terrain. Unlike the DeWalt ToughSystem 1.0 wheels, which users felt were too small or not durable enough, the ToughSystem 2.0 has improved them. These new wheels are 8 inches and provide a better, more reliable design to enhance mobility.
Additionally, there is a reinforced metal padlock eye that adds an extra layer of security for your tools on worksites. It helps secure equipment while moving or locking up overnight.
Increased Capacity
Lastly, the other noteworthy feature that DeWalt changed with its ToughSystem 2.0 is the storage capacity. This improvement brought approximately 20% more storage area compared to its predecessor 1.0 version.
The ToughSystem 2.0 offers increased capacity for organizing tool sets, smaller pieces, and larger equipment. Removable inner trays provide customizable storage for items like screws, nuts, and bolts. With ample space, it ensures flexibility and convenience for organizing and transporting gear on the job site.
Want to see the differences between the ToughSystems for yourself? Check out this video by VCG Construction.
Key Components of the ToughSystem
The comprehensive lineup of the DeWalt ToughSystem 2.0 includes tool trays, Toolboxes, accessory bags, and totes. Engineered to meet the demands of professionals in a variety of industries and trades, this system can be used by everyone to improve their worksite safety and organization.
From rugged construction sites to everyday DIY projects, DeWalt offers a range of innovative storage solutions designed to maximize efficiency and convenience.
Let's dive into the key components of the ToughSystem.
Tool Trays, Organizers, Drawers, and Boxes
DeWalt TouchSystem 2.0 tool trays, organizers, drawers, and toolboxes have features like auto-connect side latches, 20% more storage, and 8-inch all-terrain wheels. You can easily transport your tools with the rolling toolbox telescopic handle and detachable back handle. When it comes to trays, they’re removable to keep tools more organized. Tool trays also stack together and have custom dividers. These tool trays, organizers, drawers, and tool boxes also connect with other ToughSystem products and have a one-touch release.
Tool Trays
Organizers
Drawers
Toolboxes
Mobile Storage
Radios and Chargers
on the worksite. The ToughSystem radio provides users with premium sound through subwoofers and tweeters and also allows you to charge your DeWalt tools and other devices through its built-in charger and USB port.
If you don’t need a radio, ToughSystem also offers a dual-port charging system that powers your tools, batteries, and other devices through USB ports. Both options are water and dust-resistant and compatible with other ToughSystem storage for a complete mobile workshop solution.
Accessories
DeWalt ToughSystem 2.0 accessories, bags, totes, foam inserts, workshop racks, and carrier brackets feature double-sided accessibility, over 25 vertical storage pockets, and a front bungee cord. The DeWalt ToughSystem bags have a waterproof base with smaller compartments for personal items and can support up to 40 lbs.
The Totes on the other hand, open wide for bulk storage and provide a tough metal handle with a comfortable grip. Users can also connect these to the ToughSystem with the side stacking latches and fit into the DWST08210 metal carrier and DWST08260 Workshop .
Foam inserts, workshop racks, and carrier brackets all offer customizable solutions for your workshop or jobsite. The foam inserts give you the option to personalize compartments and shape them for your tools, while the ToughSystem racks offer durable shelving with up to a 440-weight limit. Use the ToughSystem DS carrier brackets for even more organization with the workshop racks.
Bags
Totes
Foam Inserts
Workshop Racks and Carrier Brackets
DeWalt’s ToughStorage Takeaways
In conclusion, the DeWalt ToughSystem 2.0 represents a significant evolution from its predecessor.
While navigating the updates from the original 1.0 version may present a slight challenge, the benefits far outweigh any initial confusion. With its rugged construction, modular design, and backward compatibility, this storage system provides an efficient solution for organizing and protecting your tools on the job site.
The inclusion of improved latches, handles, wheels, and increased storage capacity further enhance its functionality, ensuring seamless transportation and accessibility on the jobsite.
Whether you opt for the ToughSystem 2.0 or explore the TSTAK options for a lighter and budget-friendly alternative, DeWalt offers a comprehensive range of storage solutions to meet your specific needs.
DeWalt ToughSystem Storage Frequently Asked Questions
What's the difference between ToughSystem and TSTAK?
ToughSystem is more rugged and better suited for heavy-duty use. TSTAK is designed for lighter use and offers more flexibility for smaller tools and accessories. ToughSystem cases are larger, more durable, and offer better protection against the elements.
How durable is the ToughSystem?
Pretty tough. DeWalt built these things to withstand rough job site conditions. The cases are made from 4mm thick structural foam, making them highly resistant to impacts. They also have IP65-rated protection, meaning they are dust-tight and can withstand water jets from any direction. So, they can handle just about any weather you throw at them.
What is the yellow button on the lower crossbar of the rolling toolbox?
The yellow button on the crossbar of the rolling toolbox handle is a release lever. Pressing this lever allows you to lower and raise the handle. Additionally, there are two small red tabs at the bottom of each side of the handle. Turn these tabs 90 degrees to remove the handle completely, which can be useful for fitting the toolbox under most truck bed covers.
Can I use the ToughSystem 2.0 for organizing small parts and accessories?
Yes, the ToughSystem 2.0 offers versatile storage options for organizing small parts and accessories, with customizable trays, dividers, and utility hooks ensuring efficient organization and easy access to your tools and equipment.
Is DeWalt ToughSystem 2.0 Waterproof?
The ToughSystem 2.0 toolboxes are dust and water-resistant with an IP65 rating.
What is the yellow clip on the top middle of the different boxes?
The yellow flip-up clip on the top middle of the boxes is designed to lock in half-width boxes and bags, such as the Deep Compact Organizer and the Compact Tool Bag. This feature allows you to securely store two organizers or a combination of an organizer and a tool bag on your stack.
Are DeWalt ToughSystem 1.0 and 2.0 Compatible?
Yes, they are. ToughSystem 2.0 is designed to be backwards compatible with all original ToughSystem products. The patented one-touch side latches make it easy to connect and integrate the old with the new, allowing you to seamlessly upgrade your storage setup.
